Repairing SV 8000HD Power Supply
My 8000 started refusing to come back on after switching the power switch on the back (sometimes it would eventually but it took 10 minutes), and also when you saved settings or edited the channels the screen would flicker. I replaced both C10 and C24 capacitors with 1000 uf 16v caps and now the 8000 works like new.
They are located in a 5V section, so 10V caps will work fine.. What is important for longer life is the temperature rating of the cap. The Factory cap is rated at 105 degrees-not good enough. (Screw up when extra hardware is added that heats up the box). Look for a 135+ degree cap, and it will most likely last longer than the box.
This is a common problem with older versions of SV 8000HD. Pics below show, what capacitors to replace, and what models to choose. Variations of this mod were posted on several sites, and the solution may be helpful to some SatGuys' members. The repair is simple and a lot cheaper than buying a new Power Supply from SV. Depending on your performance test of the STB, one (C10) or two (C10 and C24) or even 4 caps would need to be replaced. The bad caps on this PS often won't look damaged in any way. The root cause seems to be low capacitors quality in the early STB production runs or higher required Caps voltage rating after adding an extra Board. Its power supply isn't overheating during STB operation, in fact its the coolest area around even without active cooling, which is not required for it. But some Caps, in particular C10 were reported to overheat, hence higher Caps temperature rating may help too. Putting in an Add-on Board increases power drawn from the PS, though it was designed for it, possibly with some errors. Broadcom chipsets are the hottest components in the STB, and, as other reported, need both passive and active cooling to operate normally, especially with older Add-on card models.
Here's the detail "How to fix" advice, composed from various sources:
"I have SV-8000HD. When I connect all I can see is two green LEDs on mother-board. (I Saw those lights from Top vents). No display at all on the Front panel. When I press the power button on front all I see is tiny blink or orange light.Same thing when I hit power off (Red Remote) button at the top? What's wrong... By the way, everyone's who's power supplies have died, the front display reads nothing at all. If your receiver is stuck on "BOOTING" it's likely not the power supply. Read through the FAQ's and learn how to force boot the factory file via USB.
I started with C10, got it out, and first thing it landed on was my Capacitance Meter: 700uf at best. Dropped a new one in, (which read 1053uf) and tried out the PS. "Booting" - Great! power on! etc....3.297vdc, and very clean. My first choice in quality Japanese electrolytics is Nippon Chemi-Con, which has been in business since 1931... the quality of electronics is dependent on the quality of the electrolytics.
Verified cap polarity and proper solder connections. If polarity was reversed on a cap you would find out in a much more spectacular way than that. It would explode, literally. You can tell which way the caps go in. The polarity is marked on the board with a " ) " mark outside the circle where the capacitor mounts for the side of the capacitor with the stripe (Look at the old capacitor and the marking on the board before removal and you will see what I am talking about). I would not pull and twist on the old capacitor, you could damage the board. Use solder wick (desoldering braid as it is also called) and remove the solder from around the leads. You can then pull the capacitor right out and install the new one. When you install the new one the leads will be really long. Leave them long and slide them in the holes. Then bend them to the side (one on way and the other the other way). This will hold it in place while you solder the leads. Solder them in (google how to solder for video tutorials). Then after the solder cools (do not blow on the solder, you could cause a cold solder joint) straighten the leads up and cut them as close to the solder as possible. That is it! Install the board and fire it up.
Or warm one contact at a time, slight sideways pressure (tipping on the cap, if you have the room) to pull wire through the board. Repeat process to loosen the other one. Looks like they used a lead free solder with large copper area around the leads. This makes it difficult to desolder with a lower wattage iron. A 35-40 watt flat head iron should do the trick. The original C10 is a 1000uf 10v capacitor so you have exactly what you need. You can look at your power supply and the values of the capacitors are marked on their sides btw. Just for informational purposes, it is fine to go up with voltage from the original value but not down when replacing capacitors. The only issue with going up is the higher the voltage, the bigger the capacitor gets."
Where to find 1000uF Capacitors required?
1000µF 35V 20% 85C Radial-lead Electrolytic Capacitor (low temperature rating, but reported to work fine) generic by Radio Shack
Model: 272-1032. Good to replace both C10 and C24 caps.
RadioShack 272-1032 Radial-lead Electrolytic Capacitor
1000uF 25V 16x15 20% 7.5LS 105C Radial Leaded Electrolytic Capacitor, Nichicon model UHE1E102MHD3, sold at Mouser.com. Recommended!
Nichicon UHE1E102MHD3 Aluminum Electrolytic Radial Leaded Capacitor