Fat Air .... When I said the bushing was 'tight' I meant it was not worn or loose in the hole. (tight = good) The pivot bolt spins in it ok with the declination unbolted.
Before I painted the mount, I tapped loose rust off with a hammer,ground with a grinder,etc then greased everything up.Come to think of it...I DID have to free up the pivot bolt at the bottom with a hammer and penetrating oil! It would barely turn when I started.All I thought of was...hey...this needs to move freely. Never thought about how it might have caused warpage elsewhere.(Heck,I'd never looked at a BUD before)
I string-tested it OFF the ring before assembly and it was good.(Only 12 to 6 and 3 to 9 though) I better string-test it mounted as well with 3 strings.
Then I'm gonna either pry it into alignment or break something and do some welding.Followed by a new set-up.
The little bit that I was able to pry out by myself this morning threw the dish west 3 positioner clicks.After recalibrating each sat...I can already tell that it is more consistent on the stops now.Actuator moves smoother also.
Not sure if I mentioned this before,but the pivot bolt and the clamp bolts were definitely newer than the mount as well.Everything leads me to believe this dish had some sort of 'accident' in the past.
This is the best it has been to date.With y'alls expert advice,I may get this whipped yet.Thanks!
I'll probably be quite for a while.Be a few days before I can work on it again.
EDIT: Quiet,not quite lol